Flat Wire Coil Winding Machine
- Wire Diameter(mm)Under ф5.0mm
- Winding Accuracy(mm)±0.003
- Spindle Speed(rpm)500
- Multi-axisSingle-axis
- Tension Control(±0.1g)CTC Centralized Control
- Program&CompatibilityProgrammable&Easy Mold Change
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Description
❖ The machine performs automatic winding, while wire loading, cutting, and unloading are performed manually.
❖ Closed-loop tension control: Prevents wire breakage, ensures high operational uptime, maintains stable impedance values, and offers high reliability; features neat-layer winding, which reduces material costs and supports rapid adjustments, thereby lowering maintenance expenses.
❖ Applicable Wire Types: Round wire up to Ø5.0 mm; flat wire ≤ 4 mm (thickness) × 8 mm (width); copper or aluminum enameled wire.
❖ The tailstock utilizes a pneumatic mechanism.
❖ Tension is adjustable within a range of 0 to 80 kg.
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Why Choose Us?
❖ The motion controller is paired with a specialized closed-loop intelligent fine-tuning dense-winding control technology. Its patented closed-loop wire-laying sensor utilizes digital sampling technology, offering robust anti-interference capabilities, precise control, and superior wire-laying performance.
❖ Closed-Loop Tension Control: The controller is capable of programming and monitoring every dual-motor active servo tensioner within the system, and monitors and uploads the tension status of the entire production process in the form of data.
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Parameters
Item Parameters Spindles Single-axis Maximum Speed 500rpm Spindle Servo Motor Power 3000W+Reducer Servo Motor Power 750W Voltage AC 220V±10% Total Power 3750W Outer Diameter 300mm Traverse Stroke 400mm PLC 7-inch PLC Weight 约500KG -
FAQ
- Are you a direct manufacturer or a trading company?
We are a direct manufacturer with 19 years of experience in winding air-core coils. Our company is located in Liaobu, Dongguan; you are welcome to visit us for guidance and inspection at any time!
- Air-core coils are non-standard，do you support customization?
Yes,it's supported; please provide your requirements or drawings.
- How long does it take to customize an air-core coil winding machine?
The lead time for custom-made equipment depends on the specific processing requirements for your hollow coils; typically, it takes around two weeks, though the timeframe may be extended for highly specialized customizations.
- How do you conduct quality control for your equipment?
Our company adheres to rigorous equipment manufacturing processes. Our engineers each possess over 15 years of experience, and all products undergo strict quality inspections prior to shipment. Furthermore, we have obtained numerous patent certifications.
- How do I pay for custom winding equipment?
50% deposit for equipment; 50% upon confirmation of shipment.
- What should I do if the device malfunctions?
During the one-year warranty period, certain spare parts are provided free of charge. If you are unsure how to perform the repairs, please take photos or record a video and send them to us; our engineers will guide you through the process. If the issue remains unresolved, we can dispatch an engineer to your factory.
- Are you a direct manufacturer or a trading company?
