Multi-end Parallel Rewinding Machine
- Wire Diameter(mm)0.01~0.12
- Winding Accuracy(mm)±0.003
- Spindle Speed(rpm)0~1000
- Multi-axisSingle-axis
- Tension Control(±0.1g)CTC Centralized Control
- Program&CompatibilityProgrammable&Easy Mold Change
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Descrition
❖ Features a full servo-drive system, PLC programmable control, and a touchscreen Human-Machine Interface (HMI). The system boasts ample program storage capacity, making the editing, transfer, deletion, and addition of process parameters both clear, intuitive, and highly efficient. It is capable of outputting tension control signals to execute programmed tension control on compatible unwinding machines.
❖ The motion controller works in conjunction with a specialized closed-loop, intelligent micro-adjustment precision winding control technology. Its patented closed-loop wire-traversing sensor utilizes digital sampling technology, offering robust anti-interference capabilities, precise control, and superior wire-layering results.
Features
(1) This machine is designed for horizontal, single- or multi-line rewinding operations.
(2) Features a full servo-drive system, PLC programmable control, and a touchscreen Human-Machine Interface (HMI).
(3) Offers ample program storage space, allowing for the clear, intuitive, and rapid editing, transfer, deletion, and addition of process parameters.
(4) Closed-loop tension control: Ensures continuous operation without wire breakage, resulting in high machine uptime, stable impedance values, and high overall reliability. The precise, aligned winding arrangement reduces material waste and facilitates rapid adjustments, thereby lowering maintenance costs.
(5) Delivers stable wire traversing and winding, resulting in a flat, uniform wire layer.
Applications
(1) Widely applicable to the rewinding processes for various fine and ultra-fine precious metal wires.
(2) Compatible with unwinding reels of various sizes; accommodates finished wire spools of both high and low profiles.
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Why Choose Us?
❖ The motion controller is paired with a specialized closed-loop intelligent fine-tuning dense-winding control technology. Its patented closed-loop wire-laying sensor utilizes digital sampling technology, offering robust anti-interference capabilities, precise control, and superior wire-laying performance.
❖ Closed-Loop Tension Control: The controller is capable of programming and monitoring every dual-motor active servo tensioner within the system, and monitors and uploads the tension status of the entire production process in the form of data.
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Parameters
Item Parameters Line retrieval speed 0~1000rpm Traverse Width 70mm Take-up Spool Diameter 50mm Pay-off Spool Diameter 80~100mm Program Capacity 40 Winding Profiles, 60 Steps Each Voltage 200V 50HZ Power 1KW Size 860*340*400mm -
FAQ
- Are you a direct manufacturer or a trading company?
We are a direct manufacturer with 19 years of experience in winding air-core coils. Our company is located in Liaobu, Dongguan; you are welcome to visit us for guidance and inspection at any time!
- Air-core coils are non-standard，do you support customization?
Yes,it's supported; please provide your requirements or drawings.
- How long does it take to customize an air-core coil winding machine?
The lead time for custom-made equipment depends on the specific processing requirements for your hollow coils; typically, it takes around two weeks, though the timeframe may be extended for highly specialized customizations.
- How do you conduct quality control for your equipment?
Our company adheres to rigorous equipment manufacturing processes. Our engineers each possess over 15 years of experience, and all products undergo strict quality inspections prior to shipment. Furthermore, we have obtained numerous patent certifications.
- How do I pay for custom winding equipment?
50% deposit for equipment; 50% upon confirmation of shipment.
- What should I do if the device malfunctions?
During the one-year warranty period, certain spare parts are provided free of charge. If you are unsure how to perform the repairs, please take photos or record a video and send them to us; our engineers will guide you through the process. If the issue remains unresolved, we can dispatch an engineer to your factory.
- Are you a direct manufacturer or a trading company?
