Fully Automatic Automotive Alternator Rotor Excitation Coil Winding Machine
- Wire Diameter(mm)0.01~0.12
- Winding Accuracy(mm)±0.003
- Spindle Speed(rpm)800~4000
- Multi-axisSingle-axis
- Tension Control(±0.1g)CTC Centralized Control
- Program&CompatibilityProgrammable&Easy Mold Change
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Description
❖ This machine employs CNC automatic face-probing and datum-setting technology, as well as a proprietary, adjustment-free integral mechanical structure.
❖ The motion controller is paired with a specialized closed-loop intelligent fine-tuning dense-winding control technology. Its patented closed-loop wire-laying sensor utilizes digital sampling technology, offering robust anti-interference capabilities, precise control, and superior wire-laying performance.
❖ Closed-loop tension control: Prevents wire breakage, ensures high equipment utilization, maintains stable impedance values, and offers high reliability; Neat-array winding reduces material costs, supports rapid adjustments, and lowers maintenance expenses.
❖ This machine is capable of continuous operation and is suitable for winding linear motors, frameless voice coils, self-bonding coils, air-core coils, mobile phone speaker coils, high-end loudspeaker coils, laser head coils, SMD coils, IC card coils, computer hard drive coils, toy coils, camera coils, retail security tag coils, proximity card coils, alarm system coils, vibration motor coils, card reader/writer coils, sensor coils, dual-gang coils, quad-gang coils, various types of irregularly shaped air-core coils, micro-motor coils, and more.
❖ This machine is convenient and simple to operate, requires no human supervision, and offers high efficiency and high speed.
❖ Supports two configuration modes—equal-turn winding and unequal-turn winding—enabling more precise, orderly winding.
❖ This machine can operate in either fully automatic or manual mode.
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Why Choose Us?
❖ The motion controller is paired with a specialized closed-loop intelligent fine-tuning dense-winding control technology. Its patented closed-loop wire-laying sensor utilizes digital sampling technology, offering robust anti-interference capabilities, precise control, and superior wire-laying performance.
❖ Closed-Loop Tension Control: The controller is capable of programming and monitoring every dual-motor active servo tensioner within the system, and monitors and uploads the tension status of the entire production process in the form of data.
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Parameters
Item Parameters Spindles Single-axis Bonding Electric Heating Wire Range ≤ 0.8 mm (Single Strand) Drive Type Servo Motor Maximum Speed Max3000r/min Stopping Accuracy 0.1Ts Outer Diameter 80mm Inner Diameter 1mm Winding Width 20mm Qualification Prospects Adjustable Spindle Motor 1.5KW Servo Motor Wire-Laying Motor 400W Servo Motor Power 220V 50HZ Pressure ≥0.5pa Sized 1281.5*590*1510mm Weight 300KG -
FAQ
- Are you a direct manufacturer or a trading company?
We are a direct manufacturer with 19 years of experience in winding air-core coils. Our company is located in Liaobu, Dongguan; you are welcome to visit us for guidance and inspection at any time!
- Air-core coils are non-standard，do you support customization?
Yes,it's supported; please provide your requirements or drawings.
- How long does it take to customize an air-core coil winding machine?
The lead time for custom-made equipment depends on the specific processing requirements for your hollow coils; typically, it takes around two weeks, though the timeframe may be extended for highly specialized customizations.
- How do you conduct quality control for your equipment?
Our company adheres to rigorous equipment manufacturing processes. Our engineers each possess over 15 years of experience, and all products undergo strict quality inspections prior to shipment. Furthermore, we have obtained numerous patent certifications.
- How do I pay for custom winding equipment?
50% deposit for equipment; 50% upon confirmation of shipment.
- What should I do if the device malfunctions?
During the one-year warranty period, certain spare parts are provided free of charge. If you are unsure how to perform the repairs, please take photos or record a video and send them to us; our engineers will guide you through the process. If the issue remains unresolved, we can dispatch an engineer to your factory.
- Are you a direct manufacturer or a trading company?
