Home > Fully Integrated Turnkey Solutions for High-Volume Coil Production > 200AN Semi-Automatic Dual-Axis Closed-Loop Winding Machine
200AN Semi-Automatic Dual-Axis Closed-Loop Winding Machine

200AN Semi-Automatic Dual-Axis Closed-Loop Winding Machine

This equipment employs a closed-loop precision winding system that integrates servo-driven wire feeding with winding, combined with a touchscreen HMI and a multi-station pneumatic synchronous winding mechanism, to achieve semi-automated, precise control of the winding process. This ensures uniform wire diameter and consistent number of turns, effectively improving product yield and production efficiency. The machine features a compact vertical design that balances operational safety with visual management. A built-in multifunctional microcomputer can store multiple sets of winding parameters, and the servo tensioner provides consistent and stable output. It is widely applicable for winding precision motor components such as automotive alternator rotor coils and battery valve coils, and is suitable for precision motor manufacturing in the automotive, motor, power tool, and home appliance
  • Wire Diameter(mm)0.03~0.15
  • Winding Accuracy(mm)±0.003
  • Spindle Speed(rpm)800~3000
  • Multi-axisDual-Axis
  • Tension Control(±0.1g)CTC Centralized Control
  • Program&CompatibilityProgrammable&Easy Mold Change
  • Features

    ① Intelligent closed-loop wire-laying system for precise and uniform winding


    Equipped with a servo-driven wire-laying and winding linkage mechanism that simulates the precision of manual wire-laying techniques, the system forms a closed-loop feedback loop with real-time detection devices and the wire-laying and winding systems. It dynamically corrects cumulative errors during multi-turn, multi-layer winding processes, ensuring that the entire coil is tightly wound and evenly arranged. This overcomes the bottlenecks of low efficiency and poor stability associated with traditional manual wire-laying, making it particularly suitable for high-precision winding applications such as automotive generator rotor coils.


    ② Domestically Developed, Proprietary Control Software with a Pass Rate Exceeding 98%


    Features a touchscreen HMI for simple and intuitive operation. The control software is exclusively developed in-house and customized specifically for the winding process, ensuring stable and reliable performance. The product pass rate consistently exceeds 98%, significantly reducing defect rates and production costs.


    ③ Multifunctional Microcomputer Control with Convenient Parameter Management


    The built-in multifunctional microcomputer control system supports 0–999 sets of sequence settings, meeting the flexible production needs of products across multiple categories and specifications; parameter configuration is simple and quick, and the system features power-off data retention to prevent data loss due to unexpected power outages, ensuring production continuity.


    ④ Intelligent Assisted Positioning, Flexible Production Scheduling


    Specialized functions automatically assist in locating the starting point and web width, reducing manual debugging time; It also supports process settings such as stopping at both ends and deceleration at both ends, fully adapting to the production cycle requirements of different products.


    ⑤ Flexible Combination of High and Low Speeds; Seamless Forward/Reverse Switching


    High and low speeds can be freely combined according to actual process requirements, and forward/reverse switching can be easily achieved, flexibly meeting the demands of various winding processes—such as loose and tight winding—allowing a single machine to adapt to multiple production scenarios.


    ⑥ Servo Tension Control for Consistent and Stable Winding Quality


    The use of a servo tensioner ensures constant tension control, delivering consistently stable tension output and high durability. This effectively guarantees uniform tension during wire winding, enhancing the quality and service life of finished coils from the source.


  • Parameters

    Item

    Configuration Details

    Winding Reelssingle-axia
    RPMMax 1200
    Distance

    (Forward and backward) 40 mm, movement increment 0.01 mm

    Wire GaugeUnder 0.05~1.2 mm

    Maximum Roll Diameter

    220mm

    Maximum Width

    145mm

    Flat Cable Motor

    Servo 400W

    Wound Motor

    Servo 1.5KW 1500RPM

    Auxiliary motor

    Type 42 motor *1
    Power

    Single-phase 220 V, 50/60 Hz

    Power Consumption

    3500W
    Size1200 (L)x550 (W)x1150 (H) mm
    Weight230KG

Get a quote