Automated Production Line for Automotive Solenoid Coils
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Description
Dual-station winding operation.
Supports terminal wrapping; winding can be performed in both vertical and horizontal orientations.
Ensures precision winding without wire crossovers or stacking defects.
Automated flatness inspection via CCD vision. Compliant parts proceed to manual re-inspection; non-compliant parts are automatically diverted to a locked NG bin.
Rapid changeover with fully interchangeable quick-change fixtures.
Termination: Pneumatic shearing/snapping with dedicated scrap collection.
7-inch LCD touchscreen with visual teaching for WYSIWYG programming.
(Merged with item 4).
Locked NG bin prevents unauthorized reuse of defective parts.
Electrode life counter with pre-warning alerts for tip dressing or replacement.
Controlled process ensures zero weld spatter or missed welds.
Automated resistance testing with auto-sorting of NG parts.
AC servo-driven spindle and X-Y-Z axes for high-speed, precision positioning.
Ergonomic control panel with dedicated Start and Emergency Stop buttons.
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Why Choose Us?
❖ The motion controller is paired with a specialized closed-loop intelligent fine-tuning dense-winding control technology. Its patented closed-loop wire-laying sensor utilizes digital sampling technology, offering robust anti-interference capabilities, precise control, and superior wire-laying performance.
❖ Closed-Loop Tension Control: The controller is capable of programming and monitoring every dual-motor active servo tensioner within the system, and monitors and uploads the tension status of the entire production process in the form of data.
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FAQ
- Are you a direct manufacturer or a trading company?
We are a direct manufacturer with 19 years of experience in winding air-core coils. Our company is located in Liaobu, Dongguan; you are welcome to visit us for guidance and inspection at any time!
- Air-core coils are non-standard，do you support customization?
Yes,it's supported; please provide your requirements or drawings.
- How long does it take to customize an air-core coil winding machine?
The lead time for custom-made equipment depends on the specific processing requirements for your hollow coils; typically, it takes around two weeks, though the timeframe may be extended for highly specialized customizations.
- How do you conduct quality control for your equipment?
Our company adheres to rigorous equipment manufacturing processes. Our engineers each possess over 15 years of experience, and all products undergo strict quality inspections prior to shipment. Furthermore, we have obtained numerous patent certifications.
- How do I pay for custom winding equipment?
50% deposit for equipment; 50% upon confirmation of shipment.
- What should I do if the device malfunctions?
During the one-year warranty period, certain spare parts are provided free of charge. If you are unsure how to perform the repairs, please take photos or record a video and send them to us; our engineers will guide you through the process. If the issue remains unresolved, we can dispatch an engineer to your factory.
- Are you a direct manufacturer or a trading company?
