Fully Automated Cobot-Assisted OBC Coil Winding System
- Wire Diameter(mm)0.01~0.12
- Winding Accuracy(mm)±0.003
- Spindle Speed(rpm)800~4000
- Multi-axisMulti-axis
- Tension Control(±0.1g)CTC Centralized Control
- Program&CompatibilityProgrammable&Easy Mold Change
-
Description
❖ The motion controller is integrated with a specialized closed-loop intelligent fine-tuning winding control technology. Its patented closed-loop wire-guiding sensor utilizes digital sampling technology, offering robust anti-interference capabilities, precise control, and superior wire-laying performance.
❖ Closed-Loop Tension Control: Ensures uninterrupted operation and high equipment utilization rates, while maintaining stable impedance values and high overall reliability. The precision-aligned winding arrangement reduces material waste, facilitates rapid adjustments, and minimizes maintenance costs.
-
Why Choose Us?
❖ The motion controller is paired with a specialized closed-loop intelligent fine-tuning dense-winding control technology. Its patented closed-loop wire-laying sensor utilizes digital sampling technology, offering robust anti-interference capabilities, precise control, and superior wire-laying performance.
❖ Closed-Loop Tension Control: The controller is capable of programming and monitoring every dual-motor active servo tensioner within the system, and monitors and uploads the tension status of the entire production process in the form of data.
-
Parameters
1
Spindle spacing
250mm
2
Spindle Qty
2spindles
3
Spindle Direction
Clockwise / Counter-clockwise: 360° per turn
4
Spindle Speed
800rpm
5
3D Itinerary
X：490 Y：730 Z：240
6
Motor Power
1500W
7
Wire Diameter
Membrane-Wrapped Wire (Below 4.0)
8
Supply Voltage
AC 220V±10%
9
Device Power
10KW
10
Maximum Outer Diameter
150mm
11
Fixture Inner Diameter
25mm
12
Guide Pin Rod Travel Servo Motor Power
1500（X） 750（Y） 750（Z）
13
Guide Pin Rod Travel Speed
70mm／s
14
Compressed Air
0.4~0.6mpa
15
Size
1830mm*2100mm*1890mm
16
Weight
700kg
17
Robot Arm Power
550W
18
Range of Motion
Joints 1, 2, 4, 5, 6: ±360° Joint 3: ±165°
-
FAQ
- Are you a direct manufacturer or a trading company?
We are a direct manufacturer with 19 years of experience in winding air-core coils. Our company is located in Liaobu, Dongguan; you are welcome to visit us for guidance and inspection at any time!
- Air-core coils are non-standard，do you support customization?
Yes,it's supported; please provide your requirements or drawings.
- How long does it take to customize an air-core coil winding machine?
The lead time for custom-made equipment depends on the specific processing requirements for your hollow coils; typically, it takes around two weeks, though the timeframe may be extended for highly specialized customizations.
- How do you conduct quality control for your equipment?
Our company adheres to rigorous equipment manufacturing processes. Our engineers each possess over 15 years of experience, and all products undergo strict quality inspections prior to shipment. Furthermore, we have obtained numerous patent certifications.
- How do I pay for custom winding equipment?
50% deposit for equipment; 50% upon confirmation of shipment.
- What should I do if the device malfunctions?
During the one-year warranty period, certain spare parts are provided free of charge. If you are unsure how to perform the repairs, please take photos or record a video and send them to us; our engineers will guide you through the process. If the issue remains unresolved, we can dispatch an engineer to your factory.
- Are you a direct manufacturer or a trading company?
