8-Axis Fully Automatic Winding Machine
- Wire Diameter(mm)0.03~0.8
- Winding Accuracy(mm)±0.003
- Spindle Speed(rpm)3000~6000
- Multi-axisMulti-axis
- Tension Control(±0.1g)CTC Centralized Control
- Program&CompatibilityProgrammable&Easy Mold Change
Features
① Automated loading and unloading, reducing manual intervention
Operators only need to load empty frames and thread and secure the wire; all other steps—including gripping, transporting, and loading/unloading—are automatically performed by the XYZ modules and the cart mechanism, significantly reducing manual operations and minimizing human error.
② Multi-station shuttle cart operation for efficient material flow
Equipped with a 16-station shuttle cart fixture, the cart shuttles back and forth between the loading area and the winding stations, enabling automatic sorting, loading, and transfer of frames. Material flow is compact, orderly, and seamlessly coordinated.
③ Synchronized dual-station winding operations to boost production efficiency
Two 8-axis winding machines operate in coordination. The cart sequentially completes frame loading and docking for both machines. With parallel winding at dual stations and staggered unloading, a continuous production cycle is established, effectively increasing overall production capacity.
④ Precision wire guidance via tension guide wheels ensures stable winding quality
After being precisely guided by tension guide wheels and guide pins, the wire is secured in a wire clamp. The stable wire feed path ensures consistency between winding tension and wire diameter.
⑤ Fully Automated End-to-End Cycle Enables Continuous Production
The equipment operates in a cyclical process of “loading—gripping—transferring—winding—unloading.” With seamless coordination between mechanical actions, it enables automated batch production with minimal staffing and continuous operation.
Parameters
Specifications
Details Input Voltage
220VAC/50HZ Air Supply 0.4-0.8 MPA Size 1200*1100*1800 MM Efficiency Depends on the number of windings
Weight 450 KG/Set Interface English Resolution ±0.02 MM Utilization >97% Why ZHPWT?
① Intelligent closed-loop wire-laying system for precise and uniform winding
Equipped with a servo-driven wire-laying and winding linkage mechanism that simulates the precision of manual wire-laying techniques, the system forms a closed-loop feedback loop with real-time detection devices and the wire-laying and winding systems. It dynamically corrects cumulative errors during multi-turn, multi-layer winding processes, ensuring that the entire coil is tightly wound and evenly arranged. This overcomes the bottlenecks of low efficiency and poor stability associated with traditional manual wire-laying, making it particularly suitable for high-precision winding applications such as automotive generator rotor coils.
② Domestically Developed, Proprietary Control Software with a Pass Rate Exceeding 98%
Features a touchscreen HMI for simple and intuitive operation. The control software is exclusively developed in-house and customized specifically for the winding process, ensuring stable and reliable performance. The product pass rate consistently exceeds 98%, significantly reducing defect rates and production costs.
③ Multifunctional Microcomputer Control with Convenient Parameter Management
The built-in multifunctional microcomputer control system supports 0–999 sets of sequence settings, meeting the flexible production needs of products across multiple categories and specifications; parameter configuration is simple and quick, and the system features power-off data retention to prevent data loss due to unexpected power outages, ensuring production continuity.
④ Intelligent Assisted Positioning, Flexible Production Scheduling
Specialized functions automatically assist in locating the starting point and web width, reducing manual debugging time; It also supports process settings such as stopping at both ends and deceleration at both ends, fully adapting to the production cycle requirements of different products.
⑤ Flexible Combination of High and Low Speeds; Seamless Forward/Reverse Switching
High and low speeds can be freely combined according to actual process requirements, and forward/reverse switching can be easily achieved, flexibly meeting the demands of various winding processes—such as loose and tight winding—allowing a single machine to adapt to multiple production scenarios.
⑥ Servo Tension Control for Consistent and Stable Winding Quality
The use of a servo tensioner ensures constant tension control, delivering consistently stable tension output and high durability. This effectively guarantees uniform tension during wire winding, enhancing the quality and service life of finished coils from the source.
