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In order to ensure the long-term stable operation of the rotor winding machine, maintain high production efficiency and high-quality winding quality, daily maintenance is essential. Scientific and standardized maintenance can not only extend the service life of the equipment, but also effectively prevent failures. The main maintenance requirements are as follows:
1. Regular cleaning
During the production process, dust, copper chips and other debris are easily accumulated in various parts of the winding machine. It is necessary to regularly clean the equipment surface, wire channel, fixtures and other key parts to prevent impurities from affecting the accuracy and normal operation of the equipment.
2. Check the lubrication system
Rotating parts such as spindles, guide rails, bearings, etc. need to be kept in good lubrication. According to the frequency of equipment use, the amount of lubricating oil (grease) should be checked regularly, and replenished or replaced in time to prevent parts from wearing and causing performance degradation.
3. Tension system calibration
The tension device directly affects the winding quality. The sensitivity and stability of the tension device should be tested regularly, and corrections or replacement of worn parts should be made when necessary to ensure uniform winding tension.
4. Check the electrical system
The electrical control part should be kept dry and clean. Regularly check the integrity of each connection line, sensor, switch and electric control board, and promptly check for looseness, wear or aging to avoid shutdown or malfunction caused by electrical failure.
5. Software system maintenance
For winding machines equipped with CNC systems, program data should be backed up regularly, software versions should be updated, parameter settings should be checked, and control logic should be accurate. Any abnormalities should be handled by professional technicians in a timely manner.
6. Regular tightening inspection
During long-term operation of the equipment, screws, clamps, transmission parts, etc. may become loose. Important connection parts should be tightened and checked periodically to prevent equipment vibration, deviation or other mechanical failures due to looseness.
7. Replacement of wearing parts
Knives, wire trimmers, wire conduits and other wearing parts should be stocked in advance and replacement plans should be made according to usage. Avoid affecting winding quality or causing production interruptions due to severe wear of parts.
8. Establish maintenance records
It is recommended to establish equipment maintenance files, record the time and content of each maintenance, overhaul, and replacement of parts in detail, provide reference for subsequent maintenance and fault analysis, and improve management standardization.
The stable operation of the rotor winding machine is inseparable from daily meticulous maintenance and standardized management. Through regular maintenance, it can not only ensure the best performance of the equipment, but also greatly reduce the failure rate, helping enterprises achieve efficient, high-quality, and sustainable production goals.
Zongheng is a manufacturer of the Stator/Rotor Winding Machine. Our motor stator winding machine products are produced efficiently and stably. You are welcome to buy our high quality products.Visit our website at www.zhpwt.com to learn more about our products. For inquiries, you can reach us at tech(at)zhpwt.com.
